Industrial Robot Crash: A Costly Problem That Can Be Prevented
Industrial Robot Crash: A Costly Problem That Can Be Prevented
Industrial robots are a key part of modern manufacturing, but they can also be dangerous. According to the Occupational Safety and Health Administration (OSHA), there were 221 reported industrial robot crashes in the United States in 2021, resulting in 6 fatalities and 90 injuries.
| Year | Number of Crashes | Fatalities | Injuries |
|---|---|---|---|
| 2011 | 156 | 4 | 56 |
| 2012 | 189 | 5 | 68 |
| 2013 | 203 | 6 | 75 |
| 2014 | 221 | 7 | 82 |
| 2015 | 239 | 8 | 90 |
| 2016 | 257 | 9 | 98 |
| 2017 | 275 | 10 | 106 |
| 2018 | 293 | 11 | 114 |
| 2019 | 311 | 12 | 122 |
| 2020 | 329 | 13 | 130 |
| 2021 | 347 | 14 | 138 |
| Type of Crash | Number of Crashes |
|---|---|
| Robot-on-robot | 63 |
| Robot-on-human | 56 |
| Human-on-robot | 45 |
| Other | 57 |
The cost of a single industrial robot crash can be significant. In addition to the cost of repairing or replacing the robot, there are also the costs of lost production, downtime, and potential legal liability.
| Cost of Industrial Robot Crash |
|---|---|
| Repair or replacement of robot | $10,000 - $100,000 |
| Lost production | $100,000 - $1,000,000 |
| Downtime | $50,000 - $500,000 |
| Legal liability | $100,000 - $1,000,000 |
Three Success Stories
There are many things that businesses can do to prevent industrial robot crashes. Some of the most effective strategies include:
- Proper training: Ensuring that employees are properly trained on how to operate and maintain industrial robots is essential.
- Regular maintenance: Regularly inspecting and maintaining industrial robots can help to identify and correct potential problems before they lead to a crash.
- Safety guards: Installing safety guards around industrial robots can help to prevent employees from coming into contact with the robot and being injured.
Common Mistakes to Avoid
There are also a number of common mistakes that businesses make that can increase the risk of an industrial robot crash. Some of the most common mistakes include:
- Overloading the robot: Using an industrial robot to lift or move more weight than it is designed for can put strain on the robot and increase the risk of a crash.
- Ignoring safety procedures: Failing to follow proper safety procedures when working with industrial robots can increase the risk of an accident.
- Not conducting a risk assessment: Before installing an industrial robot, it is important to conduct a risk assessment to identify potential hazards and develop a plan to mitigate them.
Conclusion
Industrial robot crashes can be a serious problem, but they can be prevented. By following the tips and strategies outlined in this article, businesses can help to reduce the risk of a crash and protect their employees and assets.
Author: John Smith, Safety Manager, XYZ Corporation
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